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Body Filler & Primer Sanding Solutions

Build a consistent sanding process from initial repair-area preparation through body filler shaping, primer levelling and final primer sanding.

Four Sanding Stages

01 · Initial Surface Preparation

Prepare the repair area by removing loose coating, corrosion and unsuitable surface material before filler work.

Grit: P80–120
Method: Machine sanding
Equipment: DA sander · compatible backing pad · dust extraction
Format: Sanding disc

Recommended for This Stage

TL338 Alumina Oxide Sanding Abrasive Disc

Model / SKU: TL338
P40–P800 · 150 mm hook & loop disc

TA8828 400W Brushless Random Orbital Electric Sander

Model / SKU: TA8828
400 W · 150 mm random orbital electric sander

TL80V Ceramic Film Hookit Abrasive Sheet Roll

Model / SKU: TL80V
P60–P800 · multi-hole film sheet roll

TM1020 Series Hand Sanding Block

Model / SKU: TM1020
Hand sanding block · dust extraction

02 · Body Filler Sanding & Shaping

Shape and level cured body filler, then progressively refine the surface before primer application.

Grit: P150–240
Method: Machine sanding · hand block sanding where appropriate
Equipment: DA sander · hand sanding block · dust extraction
Format: Sanding disc · sheet or strip where relevant

Recommended for This Stage

TL339 Ceramic Film Sanding Abrasive Disc

Model / SKU: TL339
P60–P2000 · 150 mm film disc

TA8828 400W Brushless Random Orbital Electric Sander

Model / SKU: TA8828
400 W · 150 mm random orbital electric sander

TL80V Ceramic Film Hookit Abrasive Sheet Roll

Model / SKU: TL80V
P60–P800 · multi-hole film sheet roll

TM1020 Series Hand Sanding Block

Model / SKU: TM1020
Hand sanding block · dust extraction

03 · Primer Levelling

Level the primer surface and remove irregularities before the finer primer sanding stage.

Grit: P320–400
Method: Hand block sanding · machine sanding where appropriate
Equipment: Hand sanding block · DA sander · compatible backing pad · dust extraction
Format: Disc · sheet or strip where relevant

Recommended for This Stage

TL930 Net Backing Alumina Oxide Sanding Disc

Model / SKU: TL930
Net alumina oxide sanding disc

TA8828 400W Brushless Random Orbital Electric Sander

Model / SKU: TA8828
400 W · 150 mm random orbital electric sander

TL93V Net Alumina Oxide Abrasive Sand Roll

Model / SKU: TL93V
P80–P600 · net abrasive roll

TM1020 Series Hand Sanding Block

Model / SKU: TM1020
Hand sanding block · dust extraction

04 · Primer Sanding & Finishing

Refine the primer surface before paint application and reduce sanding marks from the levelling stage.

Grit: P400–600
Method: Fine machine sanding · hand sanding where appropriate
Equipment: DA sander · compatible backing pad · soft interface pad where appropriate
Format: Fine sanding disc · suitable fine abrasive format

Recommended for This Stage

TL803 Ceramic Film Sanding Abrasive Disc

Model / SKU: TL803

P40–P2000 · 150 mm film disc

TA8828 400W Brushless Random Orbital Electric Sander

Model / SKU: TA8828
400 W · 150 mm random orbital electric sander

TL80V Ceramic Film Hookit Abrasive Sheet Roll

Model / SKU: TL80V
P60–P800 · multi-hole film sheet roll

TA8838 Random Orbital Electric Sander

Model / SKU: TA8838
70 × 400 mm · random orbital electric sander

How to Select

  • Repair stage
  • Required grit
  • Machine vs hand sanding
  • Abrasive format
  • Equipment compatibility
  • Dust extraction requirement

Frequently Asked Questions

Share the surface condition, repair stage, preferred disc format, grit range and sanding equipment.
They may require different grit ranges and cutting characteristics. Confirm each step rather than treating the process as one sanding operation.
Check disc diameter, attachment method, hole pattern and the connection used by the sanding tool.
Yes. Share the target market, formats, expected grit mix, packaging needs and estimated quantities for item-by-item review.

Build the Right Sanding Process for Your Product Range

Need help selecting the right formats, specifications or product combination? Talk to the TMILES team about your application and target market.